Furnace insulation construction design 
 Brick kiln insulation construction design 
 A lining material, material selection, need to consider various factors should meet the highest furnace temperature conditions, the conditions for the use of ceramic fiber material, the operating atmosphere of the furnace, furnace, furnace gas is negative pressure. The same kinds of ceramic fiber materials, conditions of use (the type of furnace heat source, furnace gas composition and flow rate, the furnace is running system), the use of temperature is not the same. 
 2 tunnel kiln Overview: pulverized brick kilns will gangue or shale heating, the main raw material for wet adobe firing handle, and ultimately the formation of a tunnel kiln of the finished brick. The length of the pulverized brick kilns generally over 140 meters, the width of the brick kilns of different sizes, can be divided into 3.3 m, 3.6 m, 4.6 m, 6.9 m of several specifications. Firing segment operating conditions are as follows: 
 a long-term operating temperature of 950 ° C, maximum operating temperature of 1000 ℃ ~ 1050 ℃. 
 b.1200 ℃ high temperature firing segment (according to the worst theoretical accounting of working conditions): the music company, Zibo high thermal engineers, field calculation, based on the maximum operating temperature of the furnace, the thickness of the hot surface layer of ceramic fiber modules, the total insulation thickness, The calculation came out to the outer wall temperature is lower than the number of degrees. Normal operating temperature ≤ 1050 ° C high temperature segment. The long-term operating temperature of 1200 ° C of high alumina ceramic fiber modules can fully meet the requirements for the work of the reforming furnace, and to ensure a good life. Backing blanket because the temperature drop from the hot surface distant, the choice of a common type of ceramic fiber for long-term operating temperature of 950 ° C would meet the requirements. 
 c.650 ° C temperature below paragraph: selection of the common type of ceramic fiber long-term operating temperature of 950 ° C and will meet the requirements. 
 3 selection of ceramic fiber for the advantage of lining materials: refractory ceramic fiber material is a lightweight, highly efficient thermal insulation material, and compared to traditional insulation materials, it has the following advantages: 
 a bulk density is low: the ceramic fiber lining more than 75% lighter than the lightweight heat-insulating brick lining, 90% to 95% lighter than lightweight castable lining. Such as fiber lining can be greatly reduced furnace load of steel, extend furnace life. 
 (b) heat capacity (thermal storage): ceramic fiber thermal capacity is only 1/10 of the lightweight heat-resistant lining and lightweight castable lining, the heat capacity of the lining material and lining is proportional to the weight of. Play a very significant energy saving effect of the low heat capacity of the furnace Kai furnace shutdown. 
 (c) Low thermal conductivity: 1/10 of the ceramic fiber lining thermal conductivity of heat-resistant lining for light insulation effect significantly. 
 (d) the construction is simple: the construction process without leaving in the expansion joints, construction personnel receive basic training to posts. 
 (e) thermal shock and mechanical vibration performance is excellent: fiber blanket module has the flexibility and elasticity, and the physical ability to withstand being heated under the premise, the folded fiber module lining can be any fast heating or cooling and not easily damaged. 
 (f) do not need the oven: lining construction is completed ready for use, without the oven program. 
 g noise performance: ceramic fiber reduce the frequency of less than 1000 Hz high-frequency noise, less than 300HZ sound waves, sound insulation ability is superior to the commonly used insulation materials, can significantly reduce noise pollution. 
 (h) high-heat-sensitive: the heat-sensitive ceramic fiber lining is much better than the conventional refractory fiber materials lining, high heat-sensitive fiber lining to adapt the automatic control of industrial furnace. 
 i stable chemical properties: ceramic aluminum silicate fiber is neutral and acidic materials, with strong acid-base reaction, no other weak acid, alkali and water, oil, steam erosion, lead, aluminum, copper infiltration. 
 The use of a wide range: With the development of refractory fiber production technology and application technology, refractory ceramic fiber products from the temperature to meet the requirements of 600 ° C to 1400 ° C temperature grade. To the fiber module from the fiber, cotton, blankets, felt, board, shaped pieces of paper, fiber textiles; cotton from fiber to fiber spray paint, plastics, castables and other forms of secondary processing or deep processing products fully meet the needs of industry requirements of different industrial furnaces use of refractory ceramic fiber products. 
 The superiority of integrated ceramic fiber lining structure visible: ceramic fiber lining has become the lining of the development of a trend, represents the level of modernization of industrial furnaces, ceramic fiber lining used or not, directly determine the effect of the use of the furnace, the product quality and yield. 
 Product description: 
 Zibo Central Austrian production of aluminum silicate ceramic fiber modules folding block is made by finishing with the corresponding material 20mm thick ceramic fiber Blanket neat size, full compliance with national standards, the plastic tube strict control in the middle of the module, all of the fine fiber blanket, fiber blanket of uniform thickness, unlike some of the enterprises in the module middle doping garbage blanket, carpet waste, low-fiber blanket shot content, difficult to handle the low level of module used all the pre-fiber blanket, and loading tools, thus ensuring the formation of the module arrives; The Company may also provide a module is installed video discs and supporting modules installation tool, you can cash delivery, feeling dissatisfied with but do not. Zibo Central Austrian ceramic fiber module has a good fire-resistant insulation effect to improve the furnace fire-resistant insulation integrity, and promote advances in technology of furnace masonry. Classification temperature of 1050-1400 ℃. 
 Note: all kinds of ceramic fiber modules, Ceramic Fiber Blanket with a corresponding material processed from fiber components of the structure, size, special machinery. In the process, remain a certain percentage of the amount of compression, to ensure that the lining of ceramic fiber module wall building is completed, the expansion of the ceramic fiber modules in different directions, between the reshaping of a seamless whole, ceramic fiber ceramic fiber modules The module can be fixed directly through various forms of anchors in the industrial furnace furnace shell plate anchor nailed. 
 Products: ◎ 1050 ceramic fiber the module JYTX-189 ◎ 1260 ceramic fiber the module JYTX-289 ◎ high-purity ceramic fiber the module JYTX-389 ◎ high alumina ceramic fiber the module JYTX-489 ◎ zirconium aluminum ceramic fiber the module JYTX-689 ◎ containing zirconia ceramic fiber modules JYTX-589 
 Technical performance indicators 
 Classification temperature of 1050 1260 1400 
 , JYTX-389Z JYTX, product code JYTX-the 189Z JYTX-289Z-489Z JYTX-589Z 
 Heating permanent line changes 
 (%) 950 ℃ × 
 24h ≤ -3 1000 ℃ × 
 24h ≤ -3 1100 ℃ × 
 24h ≤ -3 1200 ℃ × 
 24h ≤ -3 1350 ℃ × 
 24h ≤ -3 
 Theoretical thermal conductivity 
 (W / mk) 
 (Average 200 ° C) 0.050-0.060 
 (An average of 400 ° C) 0.095-0.120 
 (Average 600 ° C) 0.160-0.195 
 Theoretical bulk density (kg/m3) 200 ± 10; 220 ± 10 
 Product Specifications (mm) 300 × 300 × 250/200; 600 × 300 × 250/200 
 Form of packaging cartons / bags 
 ⊙ Product Description: In order to simplify and speed up the construction of the furnace, improve the lining integrity and launch of the new refractory lining products. White color of the product of the company, size regular, fixed directly in the industrial furnace furnace shell plate anchor nail has a good fire insulation, kiln refractory insulation integrity, and promote the furnace masonry technology progress in the classification temperature of 1050-1400 ℃. 
 ⊙ Product Features: 
 ● various forms in the back of the folding module anchors folding module installation and uses either the soldiers column arrangement can be applied parquet arrangement; 
 ● folded blanket in a different direction after the lifting of bundled mutual squeezing, no gap; 
 ● flexible blanket resistance to external mechanical forces; 
 ● elasticity of the fiber blanket can make up for the deformation of the furnace shell, making the component does not arise between the gap; 
 ● light weight, insulation materials, heat-absorbing rarely; 
 ● low thermal conductivity, high energy-saving effect; 
 ● are resistant to any thermal shocks; 
 ● lining of the body without drying and conservation, can be put into use immediately installed; 
 ● anchoring system away from the hot surface of the component, making the metal anchors in a relatively low temperature. 
 To ⊙ typical applications: 
 Widely used in the annealing furnace, forging furnace, bell furnace, aluminum melting furnace, sintering furnace, carbonization furnace, furnace, furnace, ladle (cover) insulation lining, hot-dip galvanizing annealing furnace, rotary furnace, various types of heat treatment furnace; glass annealing furnace, glass furnace, high temperature test furnace; roller kiln, shuttle kiln, tunnel kiln, push board kiln and special ceramic firing kilns; cracking furnace, conversion furnace, the hydrogen production furnace, often, decompression furnace, coke oven, the company has a professional industrial furnace lining design and product research and development center to provide customers with advanced technology, economic and reasonable industrial furnace lining of energy-saving solutions and pipe insulation structure design; professional construction team can provide customers with construction services under a variety of complex working conditions. 
 Summary: 
 Zibo Central Austrian ceramic fiber module production process, drawing on the advantages of the major domestic and foreign manufacturers, and research and innovation, production capacity, production equipment, production technology, in a leading position in the country. The production of ceramic fiber modules with mechanical folding, cutting, accurate geometric dimensions; plastic packaging looks beautiful on the surface of the module to play an effective role in protection, while improving construction work environment. Ceramic fiber module structure in the form of angle iron type, more than 10 species of butterfly, hanging, sliding push Renzi Jia type, bench type, hook hanging, corner type, according to different furnace type, different application conditions, modules to provide users with the best structure. 
 Zibo Central Austrian company existing more than 10 professional and technical research and development, designers can quickly and timely to provide users with the advanced industrial furnace lining design, lining the structure of the program and other technical services. Design, R & D staff has a wealth of experience, has designed and helped design hundreds of various sectors of the furnace lining design, provide a reliable technical support and security for users and the major design institutes. The production of ordinary type, standard (STD), high purity (HP), high alumina type (HA), zirconium-containing type (ZA) ceramic fiber blanket, ceramic fiber module, ceramic fiber folded block, ceramic fiber, ceramic fiber mat , delivering up to 300 ℃ -1600 ° C temperature range a variety of ceramic fiber products, consulting, design, and construction services. Welcome Consulting negotiations.